IBE enables the world’s best brands. Through our unrivalled customer-centric approach, we partner with leading companies in numerous markets to deliver solutions for their most complex challenges.
IBe Industry Building, ShenZhen, China
ibe@ibepcbaaa.com
+86-75581785031
We are known as the leading PCB manufacturer in China. Since 2005, we have over 17 years of experience in providing LED PCB manufacturing services. Providing one-stop PCB and PCB manufacturing services, IBE promises to meet your customized demands at an affordable price wiht high-quality products. Feel free to ask if you have any questions regarding LED PCB manufacturing services.
IBE is the partner of choice for many of the world’s leading enterprises, SMEs and technology challengers. We help businesses elevate their value through custom software development
IBE provides a range of custom LED PCB services, including LED PCB prototype, LED PCB design, LED PCB manufacturing, and LED PCB assembly.
1.LED PCB Prototype
IBE can provide LED PCB prototype services, allowing customers to test their designs before committing to full-scale production. Prototyping services can save time and money by identifying design flaws or other issues early in the process.
2.LED PCB design
IBE can also provide LED PCB design services, working with customers to develop customized LED PCB solutions that meet their specific requirements. IBE’s experienced design team can provide guidance on everything from LED selection to PCB layout and placement, ensuring that the final product meets the highest standards of quality and performance.
3.LED PCB manufacturing process
IBE’s LED PCB manufacturing process involves the following steps:
Step 1: PCB fabrication. The first step is to fabricate the PCB, which involves creating a circuit layout and etching the copper traces onto a blank PCB.
Step 2: Solder mask application. A solder mask is applied to protect the copper traces and prevent solder from bridging between the traces.
Step 3: Silk screen printing. Silk screen printing is used to add identifying markings and labels to the PCB.
Step 4: SMD LED placement. SMD LEDs are placed on the PCB using automated pick and place machines.
Step 5: Reflow soldering. The PCB is then placed in a reflow oven, where the solder is melted to secure the LEDs in place.
Step 6: Inspection and testing. The final product is inspected and tested to ensure that it meets the required specifications.
4.LED PCB assembly
IBE also provides LED PCB assembly services, which involve assembling the LED PCBs into finished products, such as lighting fixtures or electronic devices. IBE’s assembly process involves the following steps:
Step 1: Component sourcing. All required components, including LEDs, PCBs, and other electronic components, are sourced from trusted suppliers.
Step 2: PCB assembly. The PCBs are assembled using automated pick and place machines and reflow soldering.
Step 3: Final assembly. The PCBs are integrated into the final product, which may involve additional assembly steps, such as wiring, mounting, or enclosure fabrication.
Step 4: Testing and quality control. The finished product is tested and inspected to ensure that it meets the required standards of quality and performance.
Thank you for your support and trust. About the price, you need to send us an inquiry/drawing, then we can quote for you after evaluation. About placing orders, you can follow the steps below step by step. Or contact us to help you: ibe@pcbaaa.com
1.Visit the official website and request for a free quote from IBE Electronics. Enter PCB Assembly Quote page, input your circuit specification, assembly requirements, and order quantities, upload Gerber file, drilling file and BOM, then click Submit quote button.
2.A customer service representative will get in touch with you to collect all your requirements and quote the best possible deals for you. Assembly quote will be sent to your email inbox within 1-2 working days. Please give feedback on the quote.
3.Once the offer is agreed, you will be guided to place the order and release the payment.
4.BOM confirmation and DFM Check will be carried out once order is received. Production begins only after everything is confirmed.
BOM and Gerber files are the essential documents needed for getting a quote. If you have other requirements like functional test, IC test, please provide some documents as well.
The complete LED PCB manufacturing process is based on the design package that makes the circuit board in physical form. Following is the process of COB LED manufacturing steps:
With good thermal conductivity and not need extra electric insulation layer, ceramic PCB become a better option for COB LED manufacturing.
In this step, LED chip film is evenly expanded and separated through expansion machine.
Silver paste is doped on the PCB pads using a dispensing machine.
In this step, LED chips are assembling on the PCBs.
The assembled PCB is baked in a thermal cycle oven to melt and solidify the silver paste. Then, the LED chips are attached to PCB pads tightly.
Use the dispensing machine to dop red or black glue on the IC pads and use anti-static equipment (vacuum suction pen or sub) to pick and place the dies on the glue.
Put the PCBA assembled with IC dies in the thermal cycle oven to bake. The glue melts to connect the ICs with the circuit board. When the glue solidifies, take the PCBA out.
Use the gold wire or aluminum wire to connect the PCB pads by the wire bonding machine.
This step mainly tests the electrical characteristics of the PCBAs.
LED chips are sealed with AB glue, and IC dies are sealed with black glue.
The PCBA covered with glue is placed in the thermal cycle oven to bake again to dry up the glue.
Test the electrical performance of the COB LED to check whether it is qualified or not.
As one of specific types of PCB, LED PCB is to mount a number of light emitting diode to a PCB and form a completed circuit.
We provide a variety of LED PCB testing services, for example
Yes, we run the production for LED PCB Fab with consideration of capabilities and technical expertise.
Yes, we provide a complete quotation with estimated delivery time for LED PCB manufacturing service.
Yes, we can provide a LED PCB sample (based on request).
Yes, we can stock the LED PCB boards.
Once we receive the all the details about your LED PCB fabrication quote, we would review your quote, check about material availability, complexity of quotation, quantity, and then based on all the requirements, we provide our customers lead time of LED PCB fabrication.
You can email us at ibe@pcbaaa.com or call us at +86-75527629184 within 7 days. We will provide the best possible option to you!
Any questions can contact us : ibe@pcbaaa.com
1.Visit the official website and request for a free quote from IBE Electronics. Enter PCB Assembly Quote page , input your circuit specification, assembly requirements, order quantities, upload Gerber file, drilling file and BOM, then click Submit quote button.
2.A customer service representative will get in touch with you to collect all your requirements and quote the best possible deals for you. Assembly quote will be sent to your email inbox within 1-2 working days. Please give feedback on the quote.
3.Once the offer is agreed, you will be guided to place the order and release the payment
4.BOM confirmation and DFM Check will be carried out once order is received. Production begins only after everything is confirmed.
Looking for LED PCB manufacturing service? You can use LED PCB manufacturing quote request form and submit information. Alternatively, you can email us BOM and Gerber files along with information of LED PCB volume and type of testing requirements you might have on ibe@pcbaaa.com or call us on +86-75527629184 in case any other clarification is required in respect to our PCB manufacturing services.
LED PCBs are becoming more and more popular as LED technology continues to improve. With LED PCBs, the light-emitting diodes (LEDs) are mounted on printed circuit boards (PCBs), providing a more efficient and versatile lighting solution than traditional lighting methods.
In this article, we will discuss the various uses of LED PCBs, the benefits of surface mount device (SMD) LED PCBs, the steps to solder an LED into a circuit board, and the custom LED PCB services that IBE provides. We will also provide tips on how to select a LED PCB manufacturer and how to calculate the cost of a LED PCB.
LED PCBs are used in various applications, including but not limited to:
●Residential lighting: LED circuit board is used in home lighting fixtures, such as ceiling lights, desk lamps, and floor lamps.
●Commercial lighting: LED PCBs are used in office lighting, retail lighting, and outdoor lighting, such as streetlights and parking lot lights.
●Automotive lighting: LED PCBs are used in car headlights, taillights, and interior lighting.
●Medical devices: LED PCBs are used in medical equipment, such as surgical lighting and diagnostic devices.
●Electronic devices: LED PCBs are used in electronic devices, such as televisions, computer monitors, and smartphones.
Surface mount device (SMD) LED PCB is a type of LED PCB that uses SMD LEDs, which are smaller and more efficient than traditional LEDs. SMD LEDs are mounted directly onto the surface of the PCB, eliminating the need for leads or wires to connect the LED to the PCB. This results in a more compact and efficient lighting solution.
The benefit of SMD LED PCB
●Size: SMD LEDs are smaller than traditional LEDs, allowing for a more compact lighting solution.
●Efficiency: SMD LEDs are more efficient than traditional LEDs, resulting in less energy consumption and lower operating costs.
●Durability: SMD LEDs are less prone to damage from vibration or shock than traditional LEDs.
●Design flexibility: SMD LEDs can be placed in a variety of configurations on the PCB, allowing for more creative and customized designs.
Soldering an LED into a circuit board can be done in the following steps:
Step 1: Prepare the PCB and LED. Clean the PCB and the LED with alcohol to remove any contaminants.
Step 2: Apply solder paste. Apply a small amount of solder paste to the pads on the PCB where the LED will be mounted.
Step 3: Place the LED. Place the LED on the PCB, making sure that the correct polarity is observed.
Step 4: Reflow the solder. Use a reflow oven or a hot air gun to melt the solder paste and secure the LED in place.
Step 5: Inspect the joint. Inspect the joint to ensure that it is secure and that there are no bridges or cold joints.
When selecting a LED PCB manufacturer, there are several factors to consider, including:
What is a good LED PCB manufacturer?
A good LED PCB supplier should have the following characteristics:
●Experience: Look for a manufacturer with a proven track record of success in LED PCB manufacturing and assembly.
●Quality: Make sure that the manufacturer uses high-quality materials and components and has rigorous quality control processes in place.
●Customization: Look for a manufacturer that can provide customized solutions to meet your specific needs.
●Customer service: Choose a manufacturer that is responsive to your needs and can provide timely and effective support throughout the manufacturing process.
●Pricing: Consider the manufacturer’s pricing structure and make sure that it is competitive with other manufacturers in the industry.
IBE is a reliable and experienced LED PCB and PCBA manufacturer, providing a wide range of customized LED PCB solutions to meet the specific needs of customers. IBE’s services include LED PCB design, prototyping, manufacturing, and assembly, all delivered with a focus on quality, customer service, and competitive pricing.
Here are five LED PCB manufacturers that you may want to consider:
●IBE Electronics
Founded in 2005, IBE, with more than 17 years of experience in PCB and PCBA manufacturing, provides one-stop PCB fabrication services included prototype, design, manufacturing, and testing. We have 3 mass manufacturing bases seperately located in Shenzhen of China, Fremont of USA and Hanoi of Vietnam.
●Würth Elektronik
Founded in 1971, Würth Elektronik Circuit Board Technology is now Europe’s leading PCB manufacturer with three plants in Germany and extensive technical know-how. It mainly focuses on sophisticated flex-rigid PCBs, future-oriented embedding technology and other advanced solutions in small and medium series.
●Epec Engineered Technologies
Founded in 1952, Epec Engineered Technologies provides custom different types of print circuit boards services. It has gained UL certified world class production facilities which are ISO-9001, QS-9002, TS-16949, with aligned technology roadmaps and quality systems.
●Advanced Circuits
Advanced Circuits as the 3rd Largest printed circuit board manufacturer in the US, it offers exclusive services to help customers with their PCB Projects inlcuding quick turn PCBs, and highly specialized precision PCBs.
●PCB Solutions
PCB Solutions is a printed circuit boards manufacturer and distributor for years. Over the years, it has built a reputation for its flagship product, printed circuit board fabrication. It also source other enclosures, connectors and parts for the electronics industry.
The cost of a LED PCB will depend on several factors, including the size and complexity of the board, the number of LEDs required, and the quantity ordered. To calculate the cost of a LED PCB, follow these steps:
Step 1: Determine the size and complexity of the board. The larger and more complex the board, the higher the cost will be.
Step 2: Determine the number of LEDs required. The more LEDs required, the higher the cost will be.
Step 3: Obtain a quote from a LED PCB manufacturer. Contact a manufacturer with experience in LED PCB manufacturing and provide them with your design requirements to obtain a quote.
Step 4: Compare quotes. Obtain quotes from several manufacturers and compare their pricing structures to find the best value for your needs.
In conclusion, LED PCBs are an essential component in a wide range of applications, from lighting fixtures to electronic devices. SMD LED PCBs offer many benefits, including smaller size, improved reliability, and lower power consumption. When selecting a LED PCB manufacturer, consider factors such as experience, quality, customization, customer service, and pricing.
IBE Electronics is a reliable and experienced LED PCB manufacturer that can provide customized solutions to meet your specific needs. By following the steps outlined in this article, you can custom a LED PCB to meet your unique requirements and calculate the cost of the project to stay within budget.
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