The substrate is the basic material for manufacturing PCB, and some important properties of the printed board largely depend on the substrate. Current PCB substrates can be divided into three categories: ordinary substrates, metal substrates and ceramic substrates, which can meet different needs and purposes. Today this article will mainly introduce the definition, type, material, application, structure and production process of MCPCB-metal core PCB.
What does MC PCB mean
A special printed circuit board that makes printed circuits on meta core copper clad laminates, it is called metal core printed circuit boards, referred to as metal core PCBs (MCPCB). Metal core printed boards are a category of printed boards. There are three common types: aluminum PCB, copper PCB, iron PCB.
What’s the type of MCPCB
Single-sided MCPCB
Double-sided MCPCB
Multi-layered MCPCB
Aluminum PCB
Heavy copper PCB
Iron PCB
Flexible MCPCB
Rigid MCPCB
Rigid-flex MCPCB
Copper PCB
What are the advantages of MCPCB
● Thermal expansion
Thermal expansion is the process by which a material expands when heated and shrinks when the material cools. Over time, this process can create weaknesses in the material, which ultimately leads to less efficient heat dissipation. Compared to conventional PCB materials such as ceramics and fiberglass, metal core PCBs such as aluminum PCBs are less prone to thermal expansion.
● Heat dissipation
For some products that require good electrical insulation and thermal conductivity, like double-sided PCB and multi-layer PCB,, metal core boards can quickly dissipate heat to avoid damage to components because they have certain thermal conductivity.
● Applications
MCPCBs are produced to compensate for the shortcomings of weak heat dissipation of traditional substrate PCBs. Therefore, the application scenarios in MCPCBs are more extensive. For details, you can refer to “What are the applications of MCPCB?”
● Cost-effective
Aluminum, copper, iron are the normal materials of MCPCB. Aluminum is a metal commonly found in a variety of climates. This type of metal is also easy to mine and refine, which makes aluminum much cheaper to produce compared to other types of metals.
● Durable
One of the great benefits of using aluminum for PCB circuit boards is the durability and strength it provides.
● lightweight
The lower density of metal adds greater durability, strength and resistance to the printed circuit board without any additional weight.
● Eco-friendly
The metal is non-toxic and recyclable.
What are the applications of MCPCB
Communication power supply
LED
Cars
Motorcycles
Motor control for electric/hybrid vehicles
Motor driven
Solid state relays
Power supply equipment – voltage regulators, switching regulators, DC-DC converters
Solar panels
Photovoltaic cells
Motion control
Office automation
What is the base material of MCPCB
There are three main types of metal substrates: aluminum substrates, copper substrates, and iron substrates.
● Aluminum substrate
Good heat dissipation, relatively light weight, low cost. Mainly used in LED LCD TV, LED lighting, automotive, audio equipment, industrial power supply equipment and audio equipment, etc.
● Copper substrate
Good heat dissipation, good dimensional stability, but high cost and high quality. Mainly used in high-frequency circuits, precision communication equipment, high-power LED lighting, automotive lighting, etc.
● Iron substrate
Good magnetic conductivity, but easy oxidation and large mass. Mainly used in small precision motors and intelligent drives.
What is the structure of MCPCB
The metal base circuit board is a composite printing made of metal substrate, insulation dielectric layer and circuit copper layer.
① Circuit copper layer: Etching a circuit copper layer (usually using electrolytic copper foil) to form a printed circuit that is used to enable the assembly and connection of the device.
② Insulating layer: The insulating layer plays the role of bonding, insulation and thermal conduction.
③ Metal substrate: Considerating some factors like the thermal expansion coefficient, thermal conductivity, strength, hardness, weight, surface state and cost of the metal substrate to choose the best metal substrate. Generally, aluminum is the most ideal choice.
What is the thickness of MCPCB
Metal PCB substrate is composed of metal substrate (such as aluminum plate, copper plate, iron plate, silicon steel plate), high thermal conductivity insulation dielectric layer and copper foil. The insulation dielectric layer generally adopts high thermal conductivity epoxy glass fiber cloth bonding sheet or high thermal conductivity epoxy resin, the thickness of the insulating dielectric layer is 80μm-100μm, and the thickness of the metal plate is 0.5 mm, 1.0mm, 1.5 mm, 2.0 mm, 3.0 mm.
What is the thermal conductivity of MCPCB
Among the materials of MCPCB, the aluminum has the best thermal conductivity. The thermal conductivity of aluminum-based PCB refers to the heat dissipation performance parameters of aluminum substrates, which is one of the standards for measuring the quality of circuit boards.
The thermal conductivity of aluminum-based circuit boards varies from 0.1 to 2.5 according to the different applications. The thermal conductivity of aluminum-based circuit boards is determined by the thickness of copper foil and the insulation layer, which is 25mu, 35mu , 70mu, 105mu or more.
How to make metal core PCB
The whole process flow of metal core printed board (single-sided, aluminum-based): Cutting→ drilling positioning holes→ light imaging (film exposure development) → QC (quality inspection) → etching→ solder mask→ characters → QC→ Hot air leveling (or Shen Ni/Au, Shen Ag, Shen Sn, OSP) → Aluminum base surface treatment→ Contour processing (punching, punching shape) → Final inspection → packaging → shipment.
What is the difference between MCPCB and ceramic PCB
● Material
MCPCB uses metals such as copper, aluminum or iron as the substrate, and ceramic PCB uses ceramic as the substrate.
● Composition
Metal PCB is generally composed of metal substrate, insulation dielectric layer and line copper layer, while ceramic PCB is composed of ceramic substrate, circuit layer and metal layer. The ceramic itself is insulating, so there is no need to make an insulating layer.
● Cost
The price of ceramics is lower than that of copper and higher than that of aluminum.
● performance
Ceramic PCBs have stronger thermal conductivity and insulation than MCPCBs.
What is the difference between FR4 PCB and MCPCB
● Electrical conductivity: FR4 has low thermal conductivity, usually about 0.3W, while MCPCB has higher thermal conductivity, ranging from 1.0W-4.0W, the most common is about 2.0W.
● Plated through holes: FR4 PCBs typically use plated through holes. If desired, through-hole assemblies can be used. In MCPCB, plated through-holes are not suitable for single-layer PCBs. All components are surface mounted.
● Heat dissipation: Heat dissipation in FR4 PCBs usually includes vias for heat transfer. Longer drilling cycles add many processes. MCPCB materials provide their own heat dissipation. By drilling, deposition and electroplating processes are eliminated.
● Solder Mask: FR4 PCB solder mask is usually dark (green, red, blue, black). Usually applied to the top and bottom. MCPCB solder masks are almost exclusively used in LED circuit boards. Only available at the top.
● Thickness: FR4 PCBs are available in various material combinations and layer sizes in various thicknesses. MCPCB thickness variation is limited by available backplane thickness and dielectric plate thickness.
The MCPCB manufacturing and assembly company – IBE
As a professional PCBA manufacturer, IBE always provide best product customer service for our clients. In the past 18 years, IBE has always been committed to provide the one-stop PCBA service, including PCB manufacturing, PCB design, prototype PCB, PCB assembly and so on.
IBE can manufacture and assembly PCB of all materials like MCPCB(aluminum, copper or iron PCB), normal PCB , and ceramic PCB. Besides, IBE has strong R&D and production capabilities-14 SMT lines, 6 Dip lines, Lab, 75000 m²factory, and 4 product assembly production workshop.The most important one, our price is very competitive because we own the factory.
Conclusion
MCPCBs are a major technological innovation in the electronics manufacturing industry and a key component of LED products due to their strong heat dissipation capabilities. Therefore, it is not difficult to see that in the future, MCPCB will be one of the development trends.
An MCPCB, or Metal-Core Printed Circuit Board, is a type of circuit board designed to efficiently manage heat. Unlike traditional PCBs, which are typically made of fiberglass or other insulating materials, an MCPCB uses a metal core—usually aluminum or copper. This metal core acts as a heat sink, helping to dissipate heat away from sensitive electronic components.
MCPCBs are particularly useful in applications where high power or high heat is generated, such as in LED lighting and power electronics. The metal core improves thermal management, which enhances the reliability and lifespan of the components by keeping them cooler and preventing overheating.
An MCPCB LED, or Metal-Core Printed Circuit Board for LEDs, is a specialized type of circuit board used to mount and manage LED lights. It features a metal core—often made of aluminum or copper—that efficiently conducts and dissipates heat away from the LED components.
LEDs generate significant heat during operation, and managing this heat is crucial for maintaining performance and longevity. The metal core of an MCPCB helps to prevent overheating by drawing heat away from the LED, which helps to maintain optimal brightness and extend the lifespan of the lighting.
Making an MCPCB (Metal-Core Printed Circuit Board) involves several key steps to ensure it effectively manages heat and supports electronic components. Here’s a streamlined process:
1.Design: Start by designing the circuit layout using specialized PCB design software. This design will include the pattern for electrical traces and the placement of components.
2.Material Selection: Choose a metal core material, typically aluminum or copper, that suits your thermal management needs. The metal core should be selected based on its thermal conductivity and compatibility with the other components.
3.Layer Preparation: Begin with a metal core layer. Apply an insulating layer on top of the metal to prevent electrical shorts. This layer often includes a thermally conductive dielectric material.
4.Copper Foil Application: Adhere a thin copper foil to the top layer of the insulating material. This foil will form the conductive paths for your circuit.
5.Circuit Printing: Use photolithography or other etching techniques to print the circuit design onto the copper foil. This involves applying a photosensitive layer, exposing it to light, and then etching away the unwanted copper.
6.Drilling and Plating: Drill holes for component leads and vias. These holes are then plated with a conductive material to create electrical connections between layers.
7.Component Mounting: Finally, mount and solder the electronic components onto the board. The MCPCB’s metal core will help dissipate the heat generated by these components.
8.Testing: Inspect and test the MCPCB to ensure it meets performance and thermal management requirements.
Removing an LED die from an MCPCB (Metal-Core Printed Circuit Board) requires careful handling to avoid damage to both the LED and the board. Here’s a step-by-step guide to do it properly:
1.Power Off: Ensure that the MCPCB is not connected to any power source to avoid electrical hazards.
2.Heat Application: Use a heat source like a soldering iron or a hot air rework station to gently heat the area around the LED die. This softens the solder or adhesive holding the LED in place. Be cautious with temperature settings to prevent damage to the board or nearby components.
3.Remove the LED Die: Once heated, carefully use a pair of tweezers or a small tool to lift the LED die off the MCPCB. Apply gentle, even pressure to avoid damaging the PCB or the LED.
4.Clean the Area: After removing the LED, clean the area to remove any residual solder or adhesive. You can use isopropyl alcohol and a brush to carefully clean the surface without damaging the board.
5.Inspect and Repair: Check the MCPCB for any damage or residual solder that might need repair. If necessary, reflow solder or apply new solder mask to ensure the board is ready for new components.
An MCPCB, or Metal-Core Printed Circuit Board, is a type of circuit board designed to handle high levels of heat. It features a metal core—typically aluminum or copper—that acts as a heat sink, efficiently dissipating heat away from electronic components.
The primary advantage of an MCPCB is its ability to manage heat more effectively than traditional PCBs, which helps maintain the performance and longevity of components like LEDs and power electronics. By integrating a metal core with a thermally conductive dielectric layer and a copper circuit layer, MCPCBs offer enhanced thermal management, making them ideal for applications where heat dissipation is crucial.
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Last updated on August 21st, 2024 at 03:09 am