IBE enables the world’s best brands. Through our unrivalled customer-centric approach, we partner with leading companies in numerous markets to deliver solutions for their most complex challenges.

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IBe Industry Building, ShenZhen, China

ibe@ibepcbaaa.com

+86-75581785031

Why Choose IBE as Your Rogers PCB Manufacturer4
Why IBE

Why Choose IBE as Your Hybrid PCB Manufacturer?

We are known as the leading PCB manufacturer in China. Since 2005, we have over 18 years of experience in providing hybrid PCB manufacturing services. Providing one-stop PCB and PCB manufacturing services, IBE promises to meet your customized demands at an affordable price with high-quality products. Feel free to ask if you have any questions regarding hybrid PCB manufacturing services.

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IBE - Your Reliable PCB and PCBA Manufacturer

Pricing & Plan

Start With An Affordable Price

IBE is the partner of choice for many of the world’s leading enterprises, SMEs and technology challengers. We help businesses elevate their value through custom software development.

Aluminum Board

2 Layers Aluminum Board

  • Material: Aluminum
  • Thermal Conductivity: 4.0W/km
  • Layer: 2L
  • Thickness: 1.0mm
  • Copper thickness: 2oz
  • Surface finished: HASL LF
  • Min. drill: 0.5mm
  • Min. Track/Space: 6/6mil
  • Application: Consumer Electronics

4 Layers Rigid-Flex PCB

4 Layers Rigid-Flex PCB

  • Material: FR4+PI
  • Technology: Rigid + Flex
  • Layer: 4L
  • Thickness: 1.6 mm
  • Copper thickness: 2oz
  • Surface finished: ENIG
  • Min. drill: 0.15mm
  • Min. Track/Space: 4/4mil
  • Application: Consumer Electronics

8 Layers HDI PCB

8 Layers HDI PCB

  • Material: FR4 TG170
  • Technology: Buried and Blind Via
  • Layer: 8L
  • Thickness: 3.2 mm
  • Copper thickness: 2oz
  • Surface finished: ENIG
  • Min. drill: 0.15mm
  • Min. Track/Space: 3/3mil
  • Application: Telecommunications

Custom

Custom Hybrid PCB Services- IBE Electronics

IBE is a leading provider of custom services. Some of the hybrid PCB services that IBE can provide include:

  • Hybrid PCB Prototype
    The prototype development stage involves creating a working model of the hybrid PCB to test its functionality and performance. This stage can help identify design flaws and ensure that the PCB meets the application’s specific requirements.

IBE can provide rapid prototyping services to help customers validate their design concepts quickly.

  • Hybrid PCB Design
    The design stage involves creating a detailed schematic of the PCB and selecting the materials and components. The design stage also determines the number and type of layers required in the PCB stack-up.

IBE can provide custom design services to help customers create hybrid PCBs that meet their specific requirements.

  • Hybrid PCB Manufacturing
    The manufacturing stage involves sourcing the materials and components required for the hybrid PCB and fabricating the PCB according to the design specifications.

IBE can provide full-scale manufacturing services for PCBs, including sourcing materials, assembly, and testing.

  • Hybrid PCB Assembly
    The assembly stage concerns adding the components to the PCB and testing the final product for functionality and performance.

IBE can provide assembly services to ensure the final product meets the customer’s specifications.

How to Custom a Hybrid PCB from IBE?

Thank you for your support and trust. About the price, you need to send us an inquiry/drawing, then we can quote for you after evaluation. About placing orders, you can follow the steps below step by step. Or contact us to help you: ibe@pcbaaa.com

1.Visit the official website and request for a free quote from IBE Electronics. Enter PCB Assembly Quote page, input your circuit specification, assembly requirements, and order quantities, upload Gerber file, drilling file and BOM, then click Submit quote button.

2.A customer service representative will get in touch with you to collect all your requirements and quote the best possible deals for you. Assembly quote will be sent to your email inbox within 1-2 working days. Please give feedback on the quote.

3.Once the offer is agreed, you will be guided to place the order and release the payment.

4.BOM confirmation and DFM Check will be carried out once order is received. Production begins only after everything is confirmed.

BOM and Gerber files are the essential documents needed for getting a quote. If you have other requirements like functional test, IC test, please provide some documents as well.

Process

Hybrid PCB Manufacturing Process

The hybrid PCB manufacturing process involves a combination of traditional PCB manufacturing techniques and specialized processes for creating flexible sections.

This allows for more complex and versatile PCB designs that can meet the needs of a variety of applications.

Step 1: Design

The first step is to create a design for the hybrid PCB that includes both rigid and flexible sections. Engineers design with CAD software tool.

Step 2: Material selection

The next step is to select the appropriate materials for each section of the PCB. This may involve using traditional PCB materials for the rigid sections, such as FR-4, and flexible materials.

Step 3: Substrate preparation

The rigid sections of the PCB are typically manufactured using standard PCB processes, including drilling, plating, and etching. The flexible sections may require additional processes, such as laser cutting or punching.

Step 4: Lamination

Once the substrate preparation is completed, the rigid and flexible sections are laminated together using a high-temperature adhesive. This creates a single PCB that can bend and flex in specific areas.

Step 5: Drilling and routing

After lamination, the hybrid PCB undergoes a drilling and routing process to create holes and channels for components and connectors.

Step 6: Plating

The next step is to plate the PCB with copper to create conductive pathways. It is happened by electroplating. Electroplating process is the thin layer of copper to the surface of the PCB.

Step 7: Solder mask and silkscreen

Once the copper plating is completed, a solder mask is applied to protect the conductive pathways from oxidation. A silkscreen layer may also be added to label the various components and connectors on the PCB.

Step 8: Component placement

The final step is to add components to the PCB, including surface-mount components and through hole components.

Faq

Hybrid PCB FAQ

A hybrid PCB is a type of printed circuit board that utilizes both through hole and surface mount technologies.

A hybrid PCB stackup refers to the arrangement of different layers of materials. It typically consists of multiple layers, each performing a specific function. The most common stackup consists of alternating copper and prepreg material layers.

The fabrication of hybrid PCBs involves two major materials which are PTFE and FR-4. The layers of these PCBs can also feature several laminates in the same material like PTFE laminate filled with ceramic.

  • Aerospace and defense
  • Medical
  • Industrial
  • Automotive
  • Military
  • Telecommunications
  • Consumer electronics

Hybrid PCBs provide all the metrics of the base materials, such as high thermal conductivity of ceramics, copper, and aluminum, high-speed characteristics of PTFE, the flexibility of PI and PET, transparency of clear PET and glass, good solderability of FR4, etc. Besides, the composite structure of the hybrid PCB is custom according to your application requirements.

You can use hybrid PCB whenever you want to expand creativity for the desired electrical, thermal and mechanical properties. There are many other aspects you should consider before using hybrid PCBs; including required application, temperature, types of frequencies, costs, and more.

We are proud in offering quick turnaround times. Get in touch with us with your bespoke requirements and you will get quick turn hybrid PCBs.

Any questions can contact us : sales@pcbaaa.com.

1.Visit the official website and request for a free quote from IBE Electronics. Enter PCB Assembly Quote page , input your circuit specification, assembly requirements, order quantities, upload Gerber file, drilling file and BOM, then click Submit quote button.

2.A customer service representative will get in touch with you to collect all your requirements and quote the best possible deals for you. Assembly quote will be sent to your email inbox within 1-2 working days. Please give feedback on the quote.

3.Once the offer is agreed, you will be guided to place the order and release the payment

4.BOM confirmation and DFM Check will be carried out once order is received. Production begins only after everything is confirmed.

Contact Us

Get a Quick Hybrid PCB Manufacturing Quote

Looking for a hybrid PCB manufacturing service? You can use the hybrid PCB manufacturing quote request form and submit information. Alternatively, you can email us BOM and Gerber files along with information of hybrid PCB volume and type of testing requirements you might have at ibe@pcbaaa.com or call us on +86-75527629184 in case any other clarification is required in respect to our PCB manufacturing services.

Revolutionize Your Next Project with Custom Hybrid PCB Technology

Hybrid PCB has gained popularity in recent years as it can combine the strengths of different substrates and technologies to meet specific design requirements. By incorporating two or more substrates into a single board, hybrid PCBs offer improved performance in high-speed signal processing, power electronics, and RF/microwave circuits.

Table of Contents

What is hybrid PCB?

A hybrid PCB is a type of printed circuit board that utilizes both through-hole and surface mount technologies. Through-hole technology entails drilling holes in the PCB and inserting components, whereas surface mount technology involves mounting components directly onto the board’s surface. The integration of these two technologies in a Hybrid PCB provides superior functionality and versatility, making it an excellent choice for various applications

Hybrid PCB

Hybrid PCBs are often used in applications that require a combination of electrical and mechanical properties. For example, It can use in high-frequency circuits, power electronics, and automotive applications.

What is hybrid PCB stackup?

A hybrid PCB stackup refers to the arrangement of different layers of materials. It typically consists of multiple layers, each performing a specific function. The most common stackup consists of alternating copper and prepreg material layers.

The outer layers are typically made of copper, which serves as the conductive layer. Also, The prepreg material is a combination of fiberglass and epoxy resin. It uses to insulate the conductive layers. Depending on the design requirements, the inner layers can be either copper or prepreg material.

The stack has multiple signal and power planes for improved signal integrity and distribution. This number and layers used in the hybrid PCB stack vary on application.

What are the features of a hybrid PCB?

Hybrid PCBs offer several features that make it’s desirable for multiple applications. Some of these features include:

  • Improved functionality: The combination of hole and surface mount technologies enhances the functionality of PCBs, making them ideal for complex designs.
  • High reliability: These PCBs are highly reliable. As these PCBs are less prone to failure due to improved functionality.
  • Customizable: You can customize PCBs to meet specific design requirements, making them highly versatile.
  • Material flexibility: Combining different materials into the PCB design allows for customization of the board’s properties, such as thermal conductivity, flexibility, and rigidity.
  • High-temperature tolerance: Hybrid PCBs can be designed to resist high temperatures. Also, it’s suitable for use in harsh environments such as automotive and aerospace applications.
  • High-frequency performance: The engineer designed PCBs with dielectric materials to achieve controlled impedance and high-frequency performance.
  • Power handling capability: Using different materials in the PCB can improve power handling capabilities and reduce thermal stress.

What are the applications of hybrid PCB?

Applications of Hybrid PCB

Hybrid PCBs discover applications in various industries, such as automotive, aerospace, medical, military, telecommunications, and consumer electronics. Here are some examples of how PCBs are used in these industries:

1. Aerospace and defense: Hybrid PCBs are used in the aerospace and defense industries due to their high reliability and improved functionality.

2. Medical: In medical equipment, PCB involves due to their ability to accommodate a high density of components in a small space.

3. Industrial: Also used in industrial equipment due to their high reliability and ability to withstand harsh environments.

4. Automotive: Hybrid PCBs are used in automotive applications such as engine control modules, fuel injection, and navigation systems. These are present instrumental in high-temperature environments and where vibration resistance is needed.

5. Military: Hybrid PCBs are used in military equipment such as missile guidance, radar, and communication systems. Also, it can resist harsh environments, high temperatures, and high-frequency signals.

6. Telecommunications: PCBs are used in telecommunications equipment such as base stations, switches, and routers. They offer high-frequency performance and high-density interconnectivity.

7. Consumer electronics: PCBs are used in smartphones, tablets, and other portable devices. It allows for a thinner and lighter form factor while maintaining high-performance levels.

The applications of hybrid PCBs are varied and diverse, and their unique properties make them suitable for a wide range of high-performance applications.

How to select a hybrid PCB manufacturer?

Selecting a PCB manufacturer is a critical decision that can significantly impact your product’s overall performance and reliability. Several mixed PCB manufacturers are known for their high-quality products and excellent customer service.

How to select a hybrid PCB manufacturer

What is an excellent hybrid PCB manufacturer?
There are several factors to consider when choosing a PCB manufacturer, and the best manufacturer for your needs may depend on your specific requirements.

  • Experience and expertise: Look for a manufacturer with experience designing and manufacturing PCBs. They should deeply understand the materials, processes, and design considerations that go into creating high-quality PCBs.
  • Customization and flexibility: Choose a manufacturer that can provide custom hybrid PCB solutions that meet your requirements. They should be able to work with you to understand your needs and provide tailored solutions.
  • Quality control: Choose a manufacturer with a robust quality control system to ensure that the final product meets your specifications. Ask about their testing procedures and certifications, such as ISO 9001 or IPC standards.
  • Equipment and technology: When searching for a manufacturer to produce hybrid PCBs, it is essential to choose one that has the latest equipment and technology. This is because modern equipment and technology can help manufacturers produce high-quality PCBs with minimal defects and increased efficiency.
  • Customer service: Look for a manufacturer that provides excellent customer service and support. They should be responsive to your needs and provide timely updates on the status of your project.
  • Cost and lead time: An excellent PCB manufacturer should provide competitive pricing and reasonable lead times without sacrificing quality.

Hybrid PCB manufacturer - IBE

IBE is a leading hybrid PCB manufacturer that offers a wide range of custom design, prototyping, manufacturing, and assembly services for high-performance applications.

IBE’s certifications:

  • ISO 9001:2015: IBE is certified to the ISO 9001:2015 quality management system standard. This certification demonstrates IBE’s commitment to consistently providing high-quality products and services that meet customer requirements.
  • ISO 13485:2016: IBE is certified to the ISO 13485:2016 medical devices quality management system. This certification demonstrates IBE’s ability to provide medical devices that meet regulatory requirements and customer needs.
  • UL: IBE is certified by Underwriters Laboratories (UL), a global safety certification organization. This certification demonstrates that IBE’s products meet UL’s safety standards.
  • RoHS: IBE’s products comply with the Restriction of Hazardous Substances (RoHS) directive, which restricts using certain hazardous materials in electronic products.

Top 5 hybrid PCB manufacturing company

Top 5 Hybrid PCB Manufacturers

1. IBE: IBE is a China-based company that specializes in hybrid PCB manufacturing. They offer high-quality products and services with fast turnaround times and competitive pricing.

2. Rush PCB: Rush PCB provides high-quality hybrid PCBs at competitive prices. They offer quick turnaround times and a range of customization options.

3. Sierra Circuits: Sierra Circuits is a US-based company that offers hybrid PCBs for a range of industries, including aerospace, defense, and medical. They have over 30 years of experience and a reputation for quality and innovation.

4. San Francisco Circuits (SFC): SFC offers a range of PCB manufacturing services, including hybrid PCBs. They have over 40 years of experience and a reputation for quality and reliability.

5. Advanced Circuits: Advanced Circuits is a US-based company that offers a wide range of PCB manufacturing services, including hybrid PCBs. They have a reputation for quality and reliability, with over 30 years of experience in the industry.

How much will hybrid PCBs cost?

The cost of PCBs can vary widely depending on several factors, such as the complexity of the design, the number of layers, the type of materials used, the size of the PCB, and the quantity ordered.

Here are some factors that can affect the cost of hybrid PCBs:

Design complexity: The more complex the design of the PCB, the higher the cost will be. Because more elaborate designs require more materials and manufacturing processes.

The number of layers: The cost of a PCB is impacted by the number of layers it has. If a PCB has more layers, the price will be higher due to the increased use of materials and complexity in manufacturing processes required to make it. Therefore, the number of layers is an important consideration when designing a PCB and can affect the overall cost of the project.

Materials: The type of materials used in the PCB can also affect the cost. High-performance materials such as ceramic or Teflon can be more expensive than standard FR-4 materials.

Size: The size of the PCB can also affect the cost. Larger PCBs require more materials and may also require additional manufacturing processes.

Quantity: The number of PCBs ordered can also affect the cost. Higher amounts can lead to lower unit costs due to economies of scale.

Generally, the cost of hybrid PCBs can range from a few dollars to several hundred dollars per unit, depending on the factors mentioned above. It’s essential to work with a mixed PCB manufacturer to obtain an accurate quote based on the specific requirements of your application.

Conclusion

In conclusion, hybrid PCBs offer unique capabilities and advantages for high-performance applications. You can ensure your hybrid by working with an experienced manufacturer and customizing the design.

PCB meets the specific requirements of your application and delivers optimal performance. With the right solution, you can unlock new possibilities for innovation and success in your industry.

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