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ibe@ibepcbaaa.com

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Why Choose IBE as Your Rogers PCB Manufacturer11
Why IBE

Why Choose IBE as Your Aluminum PCB Manufacturer?

We are known as the leading PCB manufacturer in China. Since 2005, we have 18 years of experience in providing aluminum PCB manufacturing services. Providing one-stop PCB and PCB manufacturing services, IBE promises to meet your customized demands at an affordable price wiht high-quality products. Feel free to ask if you have any questions regarding aluminum PCB manufacturing services.

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IBE - Your Reliable PCB and PCBA Manufacturer

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IBE is the partner of choice for many of the world’s leading enterprises, SMEs and technology challengers. We help businesses elevate their value through custom software development

Aluminum Board

2 Layers Aluminum Board

  • Material: Aluminum
  • Thermal Conductivity: 4.0W/km
  • Layer: 2L
  • Thickness: 1.0mm
  • Copper thickness: 2oz
  • Surface finished: HASL LF
  • Min. drill: 0.5mm
  • Min. Track/Space: 6/6mil
  • Application: Consumer Electronics

4 Layers Rigid-Flex PCB

4 Layers Rigid-Flex PCB

  • Material: FR4+PI
  • Technology: Rigid + Flex
  • Layer: 4L
  • Thickness: 1.6 mm
  • Copper thickness: 2oz
  • Surface finished: ENIG
  • Min. drill: 0.15mm
  • Min. Track/Space: 4/4mil
  • Application: Consumer Electronics

8 Layers HDI PCB

8 Layers HDI PCB

  • Material: FR4 TG170
  • Technology: Buried and Blind Via
  • Layer: 8L
  • Thickness: 3.2 mm
  • Copper thickness: 2oz
  • Surface finished: ENIG
  • Min. drill: 0.15mm
  • Min. Track/Space: 3/3mil
  • Application: Telecommunications

Custom

Custom Aluminum PCB Services- IBE Electronics

We, IBE Electronics, are a global supplier of aluminum PCBs for several years and have developed a global reputation in the market. IBE Electronics serves clients and has specialization in aluminum PCB. We here in IBE electronics can help you with your aluminum PCB needs and our services under it are detailed below:

1. Aluminum PCB Prototyping
If you’ve got a circuit design idea, the first step would be creating a prototype to test if the design is viable or not. While that might sound like a hectic, we’re here to help you with your aluminum PCB prototyping. We can create first samples of your designs and convert your digital ideas into a physical PCB.

IBE Electronics can help achieve a better vision of your futuristic ideas to check if you should proceed with your circuit idea or modify it as needed.

2.Aluminum PCB Design
Once your prototype is finalized and is ready to move to the second phase, called “PCB Designing”, we’ll help you get a final product on your table. IBE Electronics uses latest and up-to-date software and well-oiled machines to get the finest aluminum PCBs for your electronics projects.

At IBE Electronics, you’ll get fast and robust service, which’ll help you complete your projects on time. You don’t have to worry about the design, because we can also help you optimize the design before printing it on a circuit board. That will help you save money on the manufacturing costs later.

3.Aluminum PCB Manufacturing
IBE Electronics is a fantastic solution to your aluminum PCB manufacturing needs. You don’t have to worry about where to get those PCBs printed after getting a prototype and design finalized. If you get your prototypes and designs done by us, the manufacturing process will be super fast because we will have all the prerequisites in hand.

Moreover, if you’re looking for quality raw materials such as high TG multilayer PCB manufacturing, there’s no better choice than IBE Electronics. We have a team of highly skilled professionals and have acquired the most brilliant minds, that’ll keep your multilayer PCB manufacturing smooth and flawless.

4.Aluminum PCB Assembly
One the manufacturing is complete, we’ll do all the assembly, so all the required components are on the circuit plate. It might sound a bit complex for companies, but IBE electronics has been helping brands get PCBs done from scratch for their electronic products.

We have all the electronic components available in stock so that the assembly phase doesn’t slow down or face any raw material shortage delays.

How to Get A Customized Aluminum PCB - Easy Steps

Thank you for your support and trust. About the price, you need to send us an inquiry/drawing, then we can quote for you after evaluation. About placing orders, you can follow the steps below step by step. Or contact us to help you: ibe@pcbaaa.com

1.Visit the official website and request for a free quote from IBE Electronics. Enter PCB Assembly Quote page, input your circuit specification, assembly requirements, and order quantities, upload Gerber file, drilling file and BOM, then click Submit quote button.

2.A customer service representative will get in touch with you to collect all your requirements and quote the best possible deals for you. Assembly quote will be sent to your email inbox within 1-2 working days. Please give feedback on the quote.

3.Once the offer is agreed, you will be guided to place the order and release the payment.

4.BOM confirmation and DFM Check will be carried out once order is received. Production begins only after everything is confirmed.

BOM and Gerber files are the essential documents needed for getting a quote. If you have other requirements like functional test, IC test, please provide some documents as well.

Process

Aluminum PCB Manufacturing Process

The complete aluminum PCB manufacturing process is based on the design package that makes the circuit board in physical form. Following is the process of aluminum of PCB:

Step 1: Preparing aluminum PCB laminates

If your manufacturing target is single-sided one-layer aluminum PCB, the first step of aluminum PCB manufacturing is preparing and pre-treating the laminates.

Step 2: Etching

Use sodium hydroxide to etch away exposed copper. In this way, only copper in the circuit image remains.

Step 3: Drilling

On aluminum PCBs, positioning holes are designed for screw connection with other parts and the product shell.

Step 4: Solder mask printing

Under the UV light, the solder mask ink gets dry in the exposure-development method.

Step 5: Silkscreen Printing

Silkscreens are the text and symbols printed on the solder mask to mark the components, polarity, quality standards, and the company logo. PCB ink is pressed and printed on the circuit boards through a stencil with openings.

Step 6: Surface Finish

At this step, the exposed copper PCB pads are sprayed, immersed, or plated with an antioxidant and solderable film, which is called the surface finish.

Faq

Aluminum PCB FAQ

Aluminum PCB has a layer of copper layered over by silkscreen and solder mask. It also has a metal substrate.

We provide a variety of aluminum PCB testing services, for example

  • ICT Test
  • Flying Probe Test
  • Function Test
  • X-ray Test
  • Laser Detection
  • AOI Inspection

Yes, we run the production for aluminum PCB Fab with consideration of capabilities and technical expertise.

Yes, we provide a complete quotation with estimated delivery time for aluminum PCB manufacturing service.

Yes, we can provide an aluminum PCB sample (based on request).

Yes, we can stock the aluminum PCB boards.

Once we receive the all the details about your aluminum PCB fabrication quote, we would review your quote, check about material availability, complexity of quotation, quantity, and then based on all the requirements, we provide our customers lead time of aluminum PCB fabrication.

You can email us at ibe@pcbaaa.com or call us at +86-75527629184 within 7 days. We will provide the best possible option to you!

Feel free to contact us : ibe@pcbaaa.com

1.Visit the official website and request for a free quote from IBE Electronics. Enter PCB Assembly Quote page, input your circuit specification, assembly requirements, and order quantities, upload Gerber file, drilling file and BOM, then click Submit quote button.

2.A customer service representative will get in touch with you to collect all your requirements and quote the best possible deals for you. Assembly quote will be sent to your email inbox within 1-2 working days. Please give feedback on the quote.

3.Once the offer is agreed, you will be guided to place the order and release the payment.

4.BOM confirmation and DFM Check will be carried out once order is received. Production begins only after everything is confirmed.

BOM and Gerber files are the essential documents needed for getting a quote. If you have other requirements like functional test, IC test, please provide some documents as well.

Contact Us

Get a Quick Aluminum PCB Manufacturing Quote

Looking for aluminum PCB manufacturing service? You can use aluminum PCB manufacturing quote request form and submit information. Alternatively, you can email us BOM and Gerber files along with information of aluminum PCB volume and type of testing requirements you might have on ibe@pcbaaa.com or call us on +86-75527629184 in case any other clarification is required in respect to our PCB manufacturing services.

Aluminum PCB: The Solution to Thermal Management in Power Electronics

Modern electronics require printed circuit boards (PCBs), which are available in an array of varieties, including aluminum PCB. They are becoming increasingly popular, particularly in applications that require high thermal conductivity and reliability.

The several varieties of aluminum PCB, its uses, how it differs from FR4 PCB, and its costs will all be covered in this article. Additionally, we will discuss how to select a good aluminum PCB manufacturer and how IBE can provide custom aluminum PCB services.

Table of Contents

Kinds of aluminum PCB

There are three primary types of aluminum PCB: single-layer, double-layer, and multi-layer.

●Aluminum PCB with a single layer: The simplest sort of aluminum PCB is this one. It consists of a copper trace layer on one side of an aluminum substrate layer. In high-power LED applications, where it can effectively dissipate heat, this kind of PCB is commonly utilized.

●Aluminum PCB with a double layer: It is constructed of two copper trace layers on either side of two aluminum substrate layers. This type of PCB is more flexible than a single-layer aluminum PCB and is used in many different applications, including LED lights, power supplies, and automotive electronics.

●Aluminum PCB with multi-layers: It has copper trace layers on each side and three or more layers of aluminum substrate. Higher complexity applications that call for good thermal conductivity, high reliability, and high performance use this kind of PCB.

Utilizations for Aluminium PCB

what are the application of aluminum of PCB
what are the application of aluminum of PCB

Aluminum PCBs are frequently employed in a variety of applications, such as:

●LED Lights: Since aluminum PCBs have high thermal conductivity and effectively dissipate heat, they are perfect for LED illumination. This means that the LED lights can operate at high temperatures without overheating, ensuring long life and high performance.

●Automotive Electronics: Automotive electronics require high reliability and durability. Due to their great thermal conductivity and ability to endure high temperatures, aluminum Boards are perfect for vehicle electronics.

●Power Supplies: Power supplies require high performance and reliability. Aluminum PCBs are suitable for power supplies because they can handle high currents, have low resistance, and can dissipate heat efficiently.

●Consumer Electronics: Consumer products including computers, tablets, and cellphones also employ aluminum PCBs. They are simple to build, have good performance, and are inexpensive.

How is Aluminum PCB for LED Stacked Up?

How is aluminum PCB for LED stacked up
How is aluminum PCB for LED stacked up

Since aluminum PCBs have high thermal conductivity and enable effective heat dissipation, they are frequently utilised in LED lighting. In LED lighting applications, it is stacked up in the following way:

1.The LED chip is mounted on it.
2.To change the blue light that a LED emits into white light, a phosphor film is placed on top of the LED chip.
3.A resin layer is applied to encapsulate the LED chip and phosphor layer.
4.A reflective layer is applied on top of the resin layer to increase the light output.
5.It is then connected to the power supply to power the LED.

FR4 PCBs VS Aluminum

Compared to FR4 PCB, aluminum PCB provide a number of benefits, including:

●Thermal Conductivity: In comparison to FR4 PCBs, aluminum PCBs have better thermal conductivity, enabling effective heat dissipation. This guarantees a long life and great performance for the components on the PCB by allowing them to work at high temperatures without overheating.

●Durability: Aluminum PCBs are better suited for applications requiring high reliability and endurance than FR4 PCBs because they are more robust.

●Cost: Aluminum PCBs are generally more expensive than FR4 PCBs because they require more complex manufacturing processes and materials.

Thermal Conductivity - Aluminum PCB vs Ceramic PCB

Thermal conductivity - aluminum PCB vs ceramic PCB
Thermal conductivity – aluminum PCB vs ceramic PCB

The heat conductivity of ceramics PCB is frequently compared to that of aluminum PCBs in addition to FR4 PCBs. High thermal conductivity ceramic PCB are frequently utilised in high-power and high-frequency applications.

Aluminum PCBs offer greater thermal conductivity than ceramic PCBs when compared to the latter. This is because Aluminum has a thermal conductivity of around 200-230 W/mK, while ceramic materials typically have a thermal conductivity in the range of 20-50 W/mK.

The additional benefits that ceramic PCBs provide, however, make them ideal for particular applications. For example, ceramic PCBs are often used in high-frequency applications because they offer excellent high-frequency performance, low loss, and low noise.

How to Select an Aluminum PCB Manufacturer?

When selecting an aluminum PCB manufacturer, there are several factors to consider, including:

What is a Good Aluminum PCB Manufacturer?

Several characteristics of a good aluminum PCB manufacturer are necessary:

●Experience: Aluminum PCBs of the highest quality should be produced by the manufacturer for a number of different applications.

●Certifications: The manufacturer should have relevant certifications, such as ISO 9001 and UL certifications, which demonstrate their commitment to quality and safety.

●Equipment and Processes: To guarantee the best quality and consistency, the manufacturer should use cutting-edge tools and procedures.

Customer Support: The manufacturer should provide excellent customer support and communication throughout the manufacturing process.

Aluminum PCB and PCBA Manufacturer – IBE

IBE is a leading manufacturer of aluminum PCB and PCBA services. With 17 years of experience in the industry, IBE has a proven track record of producing high-quality Aluminum PCB for various applications.

IBE is ISO 9001 certified and has UL certification for its PCB manufacturing and assembly services. IBE uses state-of-the-art equipment and processes to ensure the highest quality and consistency in its products. Additionally, IBE provides excellent customer support and communication throughout the manufacturing process.

List of Aluminum PCB Manufacturers

When it comes to sourcing your ideal aluminum PCB manufacturers from China, here are some professional and reliable manufacturers you can count on. Some of the websites include the following:

  • Avary Holding
    Avary Holding has been established since 1999. It has been ranked as the world’s largest PCB manufacturer for four consecutive years from 2017 to 2020 according to Prismark’s 2018-2021 global PCB company ranking based on revenue. Avary is mainly engaged in the manufacturing and sale of various kinds of printed circuit boards.
  • SCC
    Shennan Circuits Co., Ltd. founded in 1984. It provides a one-stop solutions including scheme design, manufacturing, electronic assembly, micro assembly and testing.
  • DSBJ
    DSBJ is a leading worldwide technology partner providing critical components for IoT intelligence, with a special focus on Telecommunication Equipment and Metal Precision, LED technologies and Interconnect solutions. The main products include PCBs, LED backlights, LCM modules, touch products, small-pitch displays, complete displays, radiators, etc.
  • Unimicron
    Unimicron, a PCB manufacturer, located in Taiwan of China. It has several manufacturing sites or service centers in Taiwan of China, Germany and Japan. It specializes in manufacturing different types of PCB products such as HDI PCB, flexible PCB, rigid flex PCBs, integrated circuit (IC) carriers, and others.
  • IBE
    IBE, with more than 17 years of experience in PCB and PCBA manufacturing, provides one-stop PCB fabrication services included prototype, design, manufacturing, and testing

In addition, we have summarized Top 8 PCB manufacturers in Vietnam, and Top 11 popular PCB manufacturers in Thailand and other countries, if you are interested, you can go through on our website for more information.

Best 5 alumnium manufacturers
Best 5 alumnium manufacturers

How Much Does an Aluminum PCB Cost?

The size, complexity, and number of the PCB are only a few of the variables that affect how much an aluminum PCB costs. The type of substrate, the number of layers, and the thickness of the board are other variables that may affect the price.

The price can also change based on the manufacturer and where the factory is located. To compare prices and make sure the manufacturer can match your requirements and standards, it’s vital to get quotes from several manufacturers.

In general, Aluminum PCB tend to be more expensive than FR4 PCB due to the higher cost of the Aluminum substrate and the additional manufacturing steps required. However, the higher cost is often justified by the superior thermal conductivity and other benefits that it offers.

Conclusion

In comparison to conventional FR4 PCB, aluminum PCB have better thermal conductivity, better durability, and more resistance to corrosion. They are commonly used in high-power and high-heat applications, such as LED lighting, power electronics, and automotive applications.

When selecting the manufacturer, it’s important to consider factors such as experience, certifications, equipment and processes, and customer support. IBE is a leading manufacturer of Aluminum PCBs and offers a wide range of custom PCB services, including design, prototyping, manufacturing, and assembly.

All things considered, aluminum boards are a great option for applications that demand strong thermal conductivity and durability. They can contribute to enhancing the functionality and dependability of electronic systems and devices with the appropriate manufacturer and design.

What are PCB Teardrops ? How to place them?

What are PCB Teardrops ? How to place them?

In the realm of printed circuit board (PCB) design, every detail matters. From trace routing to component placement, each element contributes to the functionality, reliability, and durability of the final product. Among these design considerations, PCB

What is a Radio Frequency Integrated Circuit (RFIC) ?

What is a Radio Frequency Integrated Circuit (RFIC) ?

With the continuous advancement of this technology, Radio Frequency Integrated Circuits (RFICs) themselves have become complex chips that also need to be integrated into System-on-Chip (SoC) solutions.

Understanding netlist in PCB design

Introduction to Netlist : Understanding Its Role in PCB Design

Netlists are crucial for PCB design as they serve as the foundation for various design processes, including schematic capture, PCB layout, and electrical verification. They are often generated automatically from the schematic capture tool used during

What is a potentiometer ?

What is a potentiometer ? Classification and function

A potentiometer is an adjustable electronic component that serves to adjust the voltage or current in a circuit by changing the resistance value. Potentiometers are usually composed of a resistor body made of metal or carbon

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